Composite steel floor bearing plate
Basic Introduction
The floor deck roll forming machine is a specialized metal processing line designed for the production of steel floor bearing plates. It is available in several models, including:
-
Open type floor deck machine – offers excellent load-bearing capacity and easy installation, commonly used in factories and warehouses.
-
Closed type floor deck machine – provides superior fire resistance and waterproof performance, widely applied in high-rise and commercial buildings.
-
Dovetail type floor deck machine – ensures strong interlocking connections between panels, improving overall structural integrity.
The complete production line mainly consists of:
-
Decoiler system – smoothly uncoils and feeds raw material.
-
Forming system – the core section where steel sheets are cold-formed into the required shape by precision rollers.
-
Cutting system – automatically cuts panels to pre-set lengths without deformation.
-
Control system – monitors and manages the entire process to ensure stable performance and consistent product quality.
Advantages of floor deck roll forming machine
1. High Production Efficiency
Equipped with advanced automation and Siemens PLC control, the machine achieves a speed of 15–20m/min, enabling large-scale production within a short time. This reduces construction periods and improves project efficiency compared to traditional methods.
2. Stable and Reliable Quality
Precision rollers and strict dimensional control guarantee uniform waveforms, excellent flatness, and minimal size deviation. This ensures strong load-bearing performance and eliminates quality risks in construction projects.
3. Wide Material Adaptability
Capable of processing galvanized steel, cold-rolled steel, and color-coated sheets, with thicknesses ranging from 0.5–1.0mm, the machine meets diverse architectural and engineering requirements.
4. Energy-Saving & Eco-Friendly
The cold forming process avoids high-temperature treatment, significantly reducing energy consumption and minimizing pollution. In addition, galvanized floor decks provide corrosion resistance, extending building service life and lowering maintenance costs.
Technical Parameters
-
Material: GI steel, 0.5–1.0mm thickness, 1220mm width (customizable)
-
Decoiler: Hydraulic automatic decoiler + free manual decoiler
-
Forming System: 24 roller stations (customized), 90mm solid shafts, 45# steel rollers with hard chrome plating
-
Frame: 400H steel, chain drive
-
Cutting System: CR12Mov steel blades, automatic cutting, no deformation
-
Motor Power: 11KW (Siemens brand)
-
Hydraulic Power: 7.5KW
-
Voltage: 380V, 50Hz, 3Phase (customizable)
-
Control System: Siemens PLC + multi-language HMI, fully automatic length & batch setting
-
Speed: 15–20m/min (adjustable)
-
Machine Size & Weight: 2200025001800mm, 13T
Application Fields
-
Industrial Buildings: Widely applied in plants, warehouses, and workshops due to its high strength and fast installation.
-
Commercial Projects: Ideal for shopping malls, complexes, and office towers; closed deck panels enhance fireproofing and acoustic insulation.
-
Residential Construction: Light yet strong, floor decks reduce structural load and improve seismic resistance in apartments, villas, and housing projects.
-
Public Infrastructure: Used in stadiums, airports, railway stations, and exhibition halls, where large spans and heavy loads demand durable and efficient flooring solutions.
Why Choose Us?
-
ISO, CE, CAS certified machines exported to 90+ countries
-
Professional engineering support, installation & after-sales service
-
Customized design to meet project-specific requirements
Contact us today to get a customized quotation for your floor deck roll forming machine.